How to Choose Conveyor Rollers for Your Business


For any efficient materials handling system, a conveyor system is an essential component. It is a common thing for people who are running a warehouse. As the leader of your manufacturing organization, the survival of your business depends on sales. However, if you’re new to the business, then you need to know more about them before you plan on investing in them. Since there are many designs, sizes, dimensions, and configurations, here’s a guide on how to make smarter decisions when selecting conveyor rollers for your application.

Conveyor Load Type

The first and foremost step in picking the best conveyor rollers for your application is to select based on your load. For instance, if your loads include firm, flat bottoms like skids, cartons, totes, firm bags, and drums, you need a conveyor with gravity rollers.

Decide Roller Material

Next, choose what type of roller material will best suit your application. This is by far the easiest type of conveyor Industrial rollers are typically made of steel or aluminum. You can choose aluminum rollers for easier, lighter, and faster installation. Steel rollers are used when your application requires more durability. You can choose both if you want lighter aluminum rollers that feature durable steel endcaps by using the unique combination capabilities of inertia friction welding. By using the less raw material, it reduces the cost and only using more expensive materials in required areas.

Conveyor Roller Dimension

The rollers for sale come in different shapes and sizes. You need to know about the dimensions of the products so that you can buy the right sized conveyor rollers. This is one of the very important criteria that you shouldn’t miss at all. Now you need to know what dimension rollers to choose. By considering load and load conditions, you can determine the size you need for your application. If your application features heavy loads, then choose a larger roller that meets/exceeds the load per roller. If your application features impact loading conditions, then choose larger tubing with a heavy gauge. The diameter or L*W*H of the round products are to be considered in this process.

Set Rollers High/Low

You may need your conveyor rollers set high or low depending on your application. To allow for load overhang, the high settings place the rollers just above the conveyor frame. Conversely, low settings place the rollers below the conveyor frame to allow the frame to act as a guard. To avoid conveyor errors, there should be a 1” clearance on each side of the largest sized load for low settings.

Consider Important Details

Still confused about how to choose the right conveyor roller? There is a lot more to it than just selecting the type of the conveyor roller.

Safety– Remember safety comes first. High-quality conveyors always need safety mechanisms. If they don’t, make sure you install special guards and tools to protect the employees.

Flexibility– The other important thing is flexibility. You never know how your product line will change over the years, so choose the conveyor that suits perfect with separate modules to easily adjust it, if needed. The wider the conveyor, the more types and sizes of products it can accommodate, so go big if you can afford it.

Maintenance – Figure out the maintenance plan before installing any conveyor, and how much it will cost you to repair the system. Choose the right conveyor solution that is easy to maintain and reliable.

Pick the Best Supplier for your Business

Finally, you should choose the right company to provide you with high-quality conveyor systems. Look for a partner who is experienced, reliable, who has been in business for a long time and handles both installation and maintenance.

Last Words

Now you know how to choose the right conveyor rollers for your business. Take your time, think, assess, and invest in the high-quality equipment that will help your organization in the long run. Watch your profit skyrocket.